As the core basic component for implementing device circuit interconnection, the reliability and stability of connectors directly affect the operation of the system. Therefore, it is necessary to avoid connector failure from multiple aspects as much as possible.
1、 Material quality is one of the main reasons for connector failure. When the material used for the connector is of poor quality, oxidation, corrosion, and fracture are prone to occur. Especially for the metal contacts inside the connector, if the material is poor, it is easily corroded by the external environment, leading to a decrease in the performance of the connector.
2、 Improper installation of connectors is also one of the important reasons for connector failure. The installation methods of connectors are very diverse, including through-hole welding, through-hole crimping, screw fixation, riveting fixation, surface mount, etc. During installation, excessive or insufficient force or abnormal inclination of the installation angle can have adverse effects on the mechanical strength of the connector.
3、 External environmental factors are also an important cause of connector failure. During the use of connectors, external factors such as humidity, temperature, oil stains, salt spray, dust, etc. can accelerate material aging, corrosion, and other issues, thereby affecting the service life and performance of connectors. Therefore, connectors used in special environments need to have corresponding environmental reliability.
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