TXGA's metal mold manufacturing business has a 24-hour cooperation relay with professional mold parts processing personnel, and is equipped with cutting machines, grinders, electric discharge machines and other mold parts production equipment. With the ability to design, develop and manufacture engineering molds on our own, it can effectively shorten the mold processing cycle and the time for assembly and test molds to meet the rapid response needs of the technology industry. We provide customers with high-precision, low-cost, and high-efficiency and high-quality molds based on the design concept of standard mold base quick mold change.
TXGA has a professional mold design team, which can provide mold design solutions and mold 3D renderings according to customer performance requirements, the mold room participates in the plan review and finalization according to the drawings of the design team to ensure that the design is sufficient for production.
TXGA is equipped with advanced cutting machines, grinders, electric discharge machines and other mold processing equipment, and has trained a group of professional mold parts processing personnel, with the ability to independently manufacture molds.
TXGA can use professional engineering analysis methods (tolerance analysis, failure mode analysis) and simulation software (finite element analysis method) to avoid design errors and ensure product functions meet requirements.
The standard RoHS analysis laboratory established by TXGA can effectively block harmful heavy metals such as mercury, chromium and lead,with the green design concept and referring to international and domestic standards, we create a new generation of environmentally friendly products for customers.
Long life is the basic requirement of high-quality molds. If the mold life is too short, it will cause frequent mold disassembly and repair or require more mold preparations. Because the mold is a relatively expensive process equipment, no matter what kind of consequences will cause a substantial increase in costs. In order to meet the requirements of long life, TXGA not only continuously optimizes the structure of the mold itself, but also continuously improves and innovates in material selection, heat treatment, and surface strengthening technology. Wholeheartedly provide customers with better products.
The accuracy of the mold is mainly determined by the requirements of the accuracy of the mold parts and the mold structure. In order to ensure the accuracy of the product, the accuracy of the TXGA mold will be 2~4 higher than the accuracy of the product. To ensure that the final product meets performance requirements.
The length of the mold manufacturing cycle mainly depends on the mold making process and the production management level. TXGA has increased the level of mold making technology by increasing R&D investment and equipment investment, and combined with standardized production management methods to shorten the mold manufacturing cycle as much as possible under the premise of ensuring quality. Help customers seize the opportunity.
The cost of the mold is related to the complexity of the mold structure, mold material, manufacturing accuracy requirements and processing methods. TXGA reduces the high cost of mold development and production by optimizing mold structure design and improving processing methods. Provide customers with more cost-effective mold products.
According to the product drawings, the TXGA R&D department will use PSpice A/D to repeatedly perform simulation experiments to prevent the occurrence of defective stamping such as cracks and wrinkles. If something bad happens in the simulation experiment, the drawing will continue to be optimized until the experiment is passed.
We will use CAD to analyze the data of the product. According to the nature of the steel used in the product, we will discuss in detail what process can be used to produce a high-precision mold without waste. After the process drawing is summarized, it will be submitted to the customer and the production department for entry. Production Process.
After entering the production process, TXGA purchasing department will purchase materials that meet the product requirements according to the drawings. The production department performs various processes such as milling, boring, drilling, reaming and tapping on the production machine tool according to the production requirements of the drawings, and finally obtains the mold.
After machining the mold, a trial press will be used for trial production. When minor problems are found, skilled TXGA technicians will make minor adjustments. If the effect is not satisfactory, the design will be re-adjusted to ensure that the products delivered to the customer are consistent with the customer's requirements.
