TXGA's independent mold opening technology, from mold opening to production one-stop completion, greatly improves the timeliness of customer product production. High-end mold opening technology ensures high-quality production of connectors and connecting wires. We establish standardized processes through the ERP system, efficiently coordinate R&D production plans, effectively guarantee the quality of plastic molds and ensure timely delivery. The stability of the TXGA mold, the accuracy of the plastic mold cavity, and the surface roughness of the cavity have reached the cutting-edge level of the industry, allowing your order to be completed more quickly and conveniently.
TXGA R&D department issues a production order in accordance with customer requirements, which includes mold accuracy, mold life, technical requirements, output, etc.All departments of TXGA act in unison according to the production order to ensure the orderly progress of overall production.
TXGA engineers use data simulation software to simulate the mold injection process through a computer according to production instructions, and obtain data results. According to the intuitive results, we can predict the problems of material shortage, bubbles, weld marks and other problems that may occur in the production, and improve the mold design plan and product design plan to reduce the cost of trial and error.
Based on the results of mold flow analysis, TXGA engineers determine the specific design plan. And the R&D department and the production department hold a production meeting to discuss the structure, size, roughness, process, etc. of the mold together, and finally determine the mold drawing.
The manufacture of the mold is in charge of TXGA technical workers who have many years of production experience and professional training. The R&D department and the quality department cooperate to control product quality throughout the process. Ensure the consistency and integrity of plastic mold drawings, processing technology, and physical data.
After the mold processing is completed, the quality engineer will test the mold. If the finished product does not meet the requirements of the drawing, it will be debugged. In the mold repair work, professional mold repairers adjust the mold through putty, shaping, size correction, reinforcement, etc., to fine-tune the flexibility of the equipment to avoid secondary damage to the mold. And try the mold again.
After the mold passes the test, we will systematically organize, bind, number and archive the technical data generated during the mold design period until the mold is qualified. It is convenient for mold repairs or related processes that may be needed later.
TXGA's professional mold design team has an average industry experience of more than 6 years, some of which are 10-15 years. With rich experience, we can help customers develop and design plastic molds and complete product development quickly. We also have a group of professional plastic mold processing personnel who have been active in the production line for a long time and have rich experience in high-precision mold processing. Specifically for TXGA plastic mold manufacturing services.
TXGA has established a 700-square-meter professional injection molding production workshop, and introduced various high-quality Japanese and German machining equipment, equipped with milling machines, mold machines, spark machines, precision CNC machine tools and other equipment, capable of fine processing of plastic molds. TXGA mold precision processing level has reached the forefront of the industry.
TXGA mold steel chooses S136, SK2 and other models. High-quality imported materials ensure the stability of the hardness, toughness, corrosion resistance, and wear resistance of the steel. Ensure the accuracy, stability and durability of the mold.
Since the mold has to withstand the compressive stress and friction caused by plastic filling and flow during work, heat treatment technology must be used to improve the hardness of the mold, maintain dimensional stability, and meet the service life requirements. TXGA adopts a combination of quenching and nitriding treatment. It can scientifically choose a more suitable heat treatment hardening method according to the heat resistance of different molds.
TXGA selects mold materials with good thermal stability, and the linear expansion coefficient of mold forming processing is small after heat treatment, which can avoid mold deformation caused by temperature differences. To further ensure the accuracy of product dimensions, we will use micrometers, gauge blocks, gauge angle blocks, turntables, copying machines and other tools for precise measurement before putting them into production to ensure mold accuracy.
